Mechanical Operation Lab

We are offering a wide range of Ball Mills.

Description:

• Ball Mills are horizontal rotating cylindrical steel chamber of half filled with steel balls. The size reduction is accomplished by the impact of balls as they fall back after being lifted by the baffles fitted in the rotating chamber. Ball Mill is fitted on a sturdy MS frame. Charging of balls and material is done by the means of opening provided in the chamber. The chamber is turning about the horizontal axis through a reduction gearbox drive through a ½ HP variable speed motor. Drive is provided to vary the RPM. A RPM indicator with proximity switch is provided in the set-up. A revolution counter is provided to find out the number of turns. Special arrangement is done to free the Ball Mill from reduction gearbox for charging and discharging the material.

Experimentation:

• To study effect of RPM on the power consumption of a Ball Mill.
• To determine the efficiency of a Ball Mill for grinding a material of known Wi.

Utilities Required:

• Raw Material for Feed.
• Electric Supply: Single phase, 220 V AC, 1 kW.
• Set of Sieves with Sieve Shaker for analysis.

Scope of Delivery:

• 1 Self-contained 'Ball Mills' Apparatus
• 1 Instruction Manual consisting of experimental procedures, block diagram etc.

An Elutriator System is vertical tube through which a fluid passes upwardly at a specific velocity while a solid mixture, whose separation is desired, is fed into the top of the column. The large particles, which settle at a velocity higher than that of the rising fluid, are collected at the bottom of the column, and the smaller particles are carried out of the top of the column with the fluid. Several columns of different diameters in series may be used to bring about a further separation. The set up consists of two vertical tubes of different diameter in which water is passed at a controlled velocity. A tank with pump is provided for re-cycled water supply and flow rate is measured by rota meter and controlled with the help of control valve. The tubes are arranged in a fashion of ascending cross-section area. The particles are introduced through a feed hopper provided at first tube, the smaller particles are carried over in the fluid stream, while the large particles settle against the upward stream. The overflow from the first tube introduced at the bottom of second tube is passed vertically upwards and the overflow from the second tube introduced at the, is passed to drain. The weighed sample originally placed in the first tube of smallest diameter is classified into fractions according to their settling velocities. The fractions are collected in successive tubes by a special arrangement and may be dried and weighed to make analysis.

• A good quality painted rigid MS structure is provided to support all the parts

Experimentation:

• To determine the velocity of water for the separation of equal sized particles of different densities
• To determine the velocity of water for separating the given solid mixture of the same density on the basis of size

Utilities Required:

• Material for Feed
• Water Supply and Drain
• Dryer
• Weighing Balance

The most common types of Rotary Vacuum Filter are the rotary drum filter. A horizontal drum with a slotted face turns at less than 2 rpm in an agitated slurry trough. a filter medium, such as canvas, covers the face of drum, which is partly submerged in the liquid. Under the slotted cylindrical face of the main drum is a second, smaller drum with a solid surface. Between the two drums are radial partitions dividing the annular space into separate compartments, each connected by an internal pipe to one hole in the rotating plate of the rotary valve vacuum and air are alternately applied to each compartment as the drum rotates.The set-up consists of stainless steel drum moving in gunmetal brackets and is divided in 6 compartments, covered by a stainless steel mesh. a canvas filter is used for filtration. The whole assembly is fitted with a SS trough in which an agitator is provided. to make the unit. A self-contained a slurry mixing and feed arrangement, receiver tanks, vacuum pump, control panel are provided.

• A good quality painted rigid ms structure is provided to support all the parts

Experimentation:

• To study the performance of a rotary vacuum filter
• To study the operation of rotary vacuum filter under vacuum
• To determine the specific cake resistance and medium resistance

Utilities Required:

• Water Supply
• Drain
• Slurry Required to Performing Experiment

Mixed liberated particles can be separated from each other by Froth Flotation Cell Apparatus if there is sufficient difference in their wet ability. The floatation process operates by preparing a water suspension of a mixture of relatively finely sized solids. This is usually done in an agitated chamber open at the top. Fine bubbles of air are then dispersed through the agitated suspension to form a froth that rises to the top of the chamber. Particles that are radically wetted by water (hydrophilic) tend to remain in the water suspension. Those particles that are not easily wetted (hydrophobic) tend to be collected at the air bubble-water interface and rise to the surface attached to air bubbles. Thus differences in the surface chemical properties of the solids are the basis for separation.The set up consists of a agitated chamber open at the top. In the chamber, an impeller coupled to a shaft is fixed in a stationary diffuser. Low-pressure air is allowed to enter in the stationary diffuser through the air passage provided with the agitator. The collector coated mineral particles adhere to the rising bubbles and are carried to the top of the cell to be removed in the froth product.

Experimentation:

• To study the performance of froth flotation cell
• To find % recovery of mineral in froth from a standard mixture

Utilities Required:

• Material for Feed, Frothing Agents and Collectors
• Apply and Drain

Compatible Capacity

• Agitator: Stainless Steel Impeller With Stainless Steel Shaft Coupled To FHP Motor
• Diffuser: Material Stainless Steel Holding The Impeller
• Control Panel Comprises Of: Standard Make On/Off Switch, Mains Indicator etc
• Instruction manual: An English instruction manual will be provided along with the apparatus
• A good quality painted rigid ms structure is provided to support all the parts

We are offering Bucket Conveyor to our clients. Using two strands of chain by attachments, the slats are connected and the design is such that any slat can be removed conveniently. These bucket elevator are used to carry products to machine hopper, speed of elevator and others in a synchronized manner with basic and main machine. It has high capacity that attracts our clientele. We offer these conveyor in reasonable prices to meet the requirements of our clients.

Features:

• High capacity
• Less maintenance
• Fast ans smooth operation

We offer high quality Jaw Crusher Apparatus to our valuable customers. Manufactured in accordance with the industrial set standards, these crushers are commonly used for various crushing applications. To ensure high standards of quality, these crushers are manufactured using latest technology and advanced machinery.

We offer optimum quality Roll Crusher Apparatus to our valuable customers. Manufactured in compliance with the industry set standards, these roll crushers offered by us are commonly used for various constructions applications. The offered roll crushers are highly demanded in the market for their impeccable finish.

Since our inception, we have been manufacturing Belt Conveyor to our clients. Manufactured using high grade raw material, this conveyor is highly durable, and dimensionally accurate. the offered machine is designed by our adroit professionals from the best quality components and advanced technology in line with industry standards. These are widely used for long assembly line operations, inspections, testing, sorting and many more applications.

• A Good Quality Painted Rigid MS Structure is provided to support all the Parts

Features:

• Accurate dimensions
• Low maintenance
• Less human power

Experimentation:

• To Study the Working of a Belt Conveyor
• To Study the Effect Caused by Changing the Angle of Inclination
• Utilities Required
• Material for Feed

A Cyclone Separator is a vertical cylinder with the inlet stream introduced tangentially near the top, giving the suspension a spinning rotation in the cylinder. The centrifugal force acting on the particles tends to throw them radically to the sides of the cylinder as they spiral downward to a conical bottom where they are removed. A collector is fitted at the bottom & the induced draft blower is used to create the air stream. The classified air leaves the cyclone through a pipe extended down into the cyclone & passes through blower delivery side fitted with fine screen cloth bag to avoid dust expansion in the laboratory.The setup consists of I.D. Blower connected to discharge side of cyclone separator. A flow meter with manometer is provided to measure the flow rate of air. Pressure drop in the cyclone is measured by water manometer. Solids are collected in the collector fixed at the bottom. The set-up is complete with flow control & by-pass valve.

• A good quality painted rigid MS structure is provided to support all the parts

Experimentation:

• To study the performance of a given cyclone
• To study the effect of inlet gas velocity on overall efficiency

Leaf Filter sometimes called tank filters, they consist of flat filtering elements (leaves) supported in a shell. The leaves are circular, arc-sided, or rectangular, and they have filtering surface on both faces. The shell is a cylindrical tank the set-up consists of flat filtering elements (leaves) supported in a slurry tank. A filter leaf consists of a perforated plate over which a filter medium of woven fabric is fitted. The whole assembly is connected to a vacuum pump through a filtrate receiver. An agitator is fitted in the slurry tank. The drain valve is provided in it. The set-up is operated batch wise.

• A good quality painted rigid ms structure is provided to support all the parts

Experimentation:

• To determine the specific cake resistance for the given slurry using leaf filter.

Utilities Required:

• Water Supply & Drain
• Slurry required to performing experiment

Materials, that have different magnetic at tractability, may be Magnetic Separator by passing them through a magnetic field. Most often, Magnetic Separator techniques are used to remove iron, steel or magnetic iron oxide from materials low in magnetic at tractability. These devices operate in either a continuous or a cyclic manner. Continuous devices usually have a belt which moves over the lifting magnetic poles to carry the magnetize partials into a region of low or zero magnetic field, where they are released. The present set-up is of in-line lifting magnet type. The set-up consists of two belts moving separately in opposite direction at slow speed. Feed through a vibrating hopper is conveyed over first belt and allowed to pass near the second belt, which is under magnetic field. The magnetic field is generated by permanent magnet kept in a box. Magnetically inert material drops off the belt in a normal manner. Magnetic material is held on the belt, however, and finally drops off the belt as it leaves the magnetic field. Both the belts are fitted on the pullies and derived by an electric motor coupled with a reduction gearbox.

• The whole set-up is well designed and arranged in a good quality painted structure.

Experimentation

• To study the principles and operation of a magnetic separator
• To determine the efficiency of magnetic separator

Utilities Required

• Raw Material for Feed

A Mineral Jig is a mechanical device used for separating materials of different specific gravity by the pulsation of a stream of liquid flowing through a bed of material. The setup consists of plunger operated by crank mechanism connected to motor coupled with reduction gear box. Sump tank with pump is provided for water circulation.

• A good quality painted rigid ms structure is provided to support all the parts

Experimentation:

• To calculate percentage recovery of small particle

Utilities Required:

• Combined Socket with Earth Connections
• Water Supply and Drain
• Material for Feed

Pressure filters can apply a large pressure differential across the septum to give economically rapid filtration with viscous liquids or fine solids. The most common types of pressure filters are filter press. A filter press contains a set of plates designed to provide a series of chambers or compartments in which solids may collect. The plates are covered with a filter medium such as canvas cloth. Slurry is admitted to each compartment under pressure; passes through the canvas cloth and out a discharge pipe, leaving a wet cake of solids behind. Plates and frames sit horizontally in a metal rack, with cloth covering the face of each plate, and are squeezed tightly together by a screw. Slurry enters at one end of the assembly of plates and frame. It passes through a channel running lengthwise through one corner of assembly. The set up consists of 7 plates and 6 frames. Frames are covered with filter cloth. Feed is fed by gear pump at the top and filtrate collected at the bottom from each plate by operating the cock.After removing cake, washing and cleaning can be done by water provided by overhead tank. Inlet & outlet pressures are measured by pressure gauges. Rate of filtrate removals is measured by calibrated tank provided.

• A good quality painted rigid ms structure is provided to support all the parts

Experimentation:

• To study the operation of filter press in the laboratory
• To evaluate specific cake resistance and medium resistance

Utilities Required:

• Electric Supply: Single Phase, 220 V AC, 1.5 kW
• Water Supply
• Drain
• Slurry Required To Performing Experiment

Many processing operations depend for their success on the effective agitation and mixing of fluids. Hence it is of great importance to study these agitated vessels. Liquids are most often agitated in some kind of tank or vessel, usually cylindrical in form and with a vertical axis. Tank bottom is rounded to eliminate regions into which the fluid currents would not penetrate.In the present set-up agitation is done with the help of stirrer. A dc motor is coupled to impeller and shaft. The speed of agitator can be varied with the help of thristor controlled dc drive and power consumption is measured by digital voltmeter and digital ammeter. Four replaceable baffles are provided to prevent swirling. One propeller and one turbine are provided which are interchangeable. Drain valve is also provided at the bottom. The whole set-up is mounted on a rigid ms frame structure.

• Standard Make On/Off Switch, Mains Indicator etc

Experimentation:

• To Plot Power Number Vs Reynolds Number For The Given Set Of Impeller With Baffled/Unbaffled Mixing

Utilities Required:

• Electric Supply: Single Phase, 220 V AC, 0.5 kW
• Water Supply
• Drain

A Ribbon Mixer Apparatus consists of a horizontal trough containing a central shaft and a helical ribbon agitator. Two counteracting ribbons are mounted on the same shaft, one moving the solid slowly in one direction, the other moving it quickly in other. The ribbons may be continuous or interrupted. Mixing results from the turbulence induced by the counteracting agitators, not from mere motion of solids through the trough. Some ribbon blender operates batch wise with the solids charged and mixed until satisfactory; others mix continuously, with solids fed in one end of the trough and discharged from the other. Ribbon blenders are effective mixers for thin pastes or for powders that do not flow radically. The whole assembly is fitted on rigid ms structure. The trough is unloaded through an opening in the bottom. The setup studies in principles of mixing and can be operated as batch wise or continuously.

• A good quality painted rigid ms structure is provided to support all the parts

Experimentation:

• To study the working of ribbon mixer

The Sigma Mixer Apparatus consists of two counter-rotating blades in a rectangular trough curved at bottom to form two longitudinal half cylinders and a saddle section. The blades are driven by gearing at either or both ends. The mixing action is a combination of bulk movement, smearing, stretching, folding, dividing and recombining as the material is pulled and squeezed against blades, saddle and sidewalls. The blades are pitched to achieve end-to-end circulation. Rotation is usually such that material is drawn down over the saddle. The blades are tangential and run at different speeds, with the advantages of faster mixing from constant change of relative position. The blade design most widely used is the sigma blade. The sigma blade mixer is capable of starting and operating with either liquids or solids or a combination of both. The sigma blade has good mixing action, readily discharges materials that do not stick to the blades and is relatively easy to clean when sticky material are being processed. The drive is given through an electric motor coupled to a reduction gearbox. The whole assembly is fitted on rigid ms structure. The tilting mechanism is provided for discharge of product.

• A good quality painted rigid ms structure is provided to support all the parts

Experimentation:

• To study the working of sigma mixer

Rod Mills are horizontal rotating cylindrical steel chamber of half filled with steel rods of a length slightly less than the length of the chamber. The rods are of different diameter. The size reduction is accomplished by the impact of rods as they fall back after being lifted by the rotating chamber.Rod mill is fitted on a sturdy ms frame. Charging of rods and material is done by the means of opening provided in the chamber. The chamber is turning about the horizontal axis through a reduction gearbox drive through a 1/2 hp motor. The stepped pulley arrangement is done for moving the rod mill at three different speeds. A revolution counter is provided to find out the number of turns. A special arrangement is done to free the rod mill from reduction gearbox for charging and discharging the material.

• The whole set-up is well designed and arranged in a good quality painted structure

Experimentation:

• To study effect of rpm on the power consumption of a rod mill
• To determine the efficiency of a rod mill for grinding

Utilities Required:

• Raw Material for Feed
• Set of Sieves with Sieve Shaker for Analysis

Vibrating Screen are those, which rapidly vibrated with small amplitude, are less likely to blind than gyrating screens. The vibrations may be generated mechanically or electrically. Mechanical vibrations are usually transmitted from high-speed eccentrics to the casing of the unit and from there to inclined screens. The setup consists of three different screen with 380mm width and 600mm length fitted on a rigid M.S. Frame, feed hopper, eccentric etc. Three screens of different sizes are fitted one above the other. The drives are given from an electric motor. Demonstration of vibrating screen.

• A good quality painted rigid ms structure is provided to support all the parts

Experimentation:

• To Find Out The Screening Efficiency

Utilities Required:

• Raw Material for Feed
• Weighing Balance

Gyratory Sieve Shaker is driven by fhp motor through a reduction gear suitable to carry upto 7 sieves of 15 cm or 20 cm diameter. When clamped the sieve table does not rotate but it is inclined from the vertical axis and the direction of inclination changes progressively in the clockwise direction. In addition to the gyratory motion of the shaker, there is an upward and downward movement ensuring that each square inch of the sieve is utilised. The whole mechanism runs in an oil bath.

The Rotary Sieve Shaker reproduces the circular and tapping motion given to test sieves in hand sieving. The uniform, mechanical action ensures accurate and dependable test. Using the regular height 20-cm diameter sieves, one sample can be tested on a series of six sieves of different openings, all with one operation of machine. The rotary sieve shaker is simple and durably constructed and is run by a fhp motor. The running parts operate in oil. The machine is easily installed. No special foundation is required. Test sieves are supplied at extra cost.

Type or paste your text here to convert case Trommel Screens or revolving screens consists of a cylindrical screen rotated about its axis. Simple trommel may be arranged in series with oversize of the first passing to the second trommel and the oversize of the second passing to the third, etc. They are quite efficient for coarse sizes. The inclination of trommel varies depending on the nature of material to be processed.The present trommel is built with screens of different sizes throughout their length, the feed entering at the end of the finest screen. In this way it is possible to collect materials of different size range from a single trommel.Drive to the central shaft is given through a motor coupled to reduction gearbox. Set-up is complete in all respect with guards, bins and control panel. A special arrangement to change the angle of inclination of the trommel is made.

Experimentation:

• Demonstration of Trommel
• To Study the Effect of Changing the Angle of Inclination

Utilities Required:

• Raw Material for Feed
• Weighing Balance
• Trommel: Dia. 200-mm, Length 750-mm (Approx.)
• Sieves: 3 Different Mesh Size
• Drive For Trommel: Fhp Motor Coupled to A Reduction
• Gear box & 3 Step Pulley to Get Different rpm
• Feed Hopper: Compatible Capacity with Arrangement to Control Feed
• Collecting Bins: 4 Nos. of Suitable Capacity
• Special Arrangement for Changing the Angle of Inclination
• Control Panel Comprises of
• Standard Make On/Off Switch, Mains Indicator etc

The Screw Conveyor is one of the oldest and most versatile conveyor types. These are compact, requiring little headroom and no return mechanism. The material is also mixed as it passes through the conveyor. Screw or helical flight conveyors consist of a steel shaft having a spiral or helical fin fastened to the shaft and rotating in a trough without touching the trough so that the helical fin pushes the material along the trough. The shaft is driven by a motor coupled with a reduction gearbox.

• A good quality painted rigid ms structure is provided to support all the part

Experimentation:

• To study the working of screw conveyor
• To study the effect caused by changing the angle of inclination

Utilities Required:

• Material for Feed